Mechanical Properties Analysis of Aluminum Alloy with Heat Treatment Variation
DOI:
https://doi.org/10.70716/reswara.v3i3.448Keywords:
aluminum alloy, heat treatment, mechanical properties, artificial aging, microstructureAbstract
Heat treatment plays a critical role in controlling the mechanical performance of aluminum alloys used in structural, automotive, and aerospace applications. Variations in solution treatment, aging temperature, holding time, and cooling rate significantly influence strength, hardness, and ductility. This study aims to analyze the mechanical properties of aluminum alloys under different heat treatment conditions through a systematic synthesis of experimental findings reported in recent peer reviewed literature. The research applies a qualitative comparative method by examining tensile strength, hardness, fatigue resistance, and microstructural evolution across multiple aluminum alloy series, including 6xxx, 7xxx, and Al-Si based alloys. The results indicate that optimized heat treatment parameters consistently enhance mechanical properties, with tensile strength improvements ranging from 20 percent to over 50 percent depending on alloy composition and treatment route. Excessive aging or improper quenching, however, leads to strength degradation and reduced ductility. Comparative analysis confirms that precipitation hardening and controlled grain refinement are the dominant mechanisms governing performance improvement. This study provides a consolidated technical reference for selecting heat treatment parameters to achieve targeted mechanical properties in aluminum alloys and supports process optimization in industrial manufacturing.
References
Álvarez, M., & Valdez, E. (2018). Aleación Al-Si-Cu-Mg modificada por tratamientos térmicos con una etapa prolongada de envejecido.
Arifin, D. E. S., Bintoro, W. M., Setiawan, D., et al. (2024). Pengaruh variasi holding time terhadap mikrostruktur dan sifat mekanik AA 6061-T6. Jurnal Crankshaft, 7(1). https://doi.org/10.24176/crankshaft.v7i1.12099
Bohórquez, C. A., Sierra Cetina, M., & Lemus, J. (2010). Influencia del tratamiento térmico de envejecimiento en las propiedades mecánicas de los aluminios 6061 T6 y 6063 T5. Avances: Investigación en Ingeniería, 1(1). https://doi.org/10.18041/1794-4953/avances.1.341
Choi, S., Jeon, J., Seo, N., et al. (2021). Effect of heating rate on microstructure and mechanical properties in Al 7055. Metals and Materials International, 27, 1–10. https://doi.org/10.1007/S12540-020-00910-7
Fallahi, A., Hosseini-Toudeshky, H., & Ghalehbandi, S. M. (2013). Effect of heat treatment on mechanical properties of ECAPed 7075 aluminum alloy. Advanced Materials Research, 829, 62–67. https://doi.org/10.4028/www.scientific.net/AMR.829.62
Görtan, M. O., & Yüksel, B. (2023). Dependency of mechanical properties on artificial aging conditions for EN AW 6082 aluminum alloy. Metal Science and Heat Treatment. https://doi.org/10.1051/metal/2023017
Guzman, I. Y., Granda-Gutiérrez, E. E., Cruz-González, C. E., et al. (2024). Enhancing the mechanical properties of a 6061 aluminum alloy by heat treatment from the perspective of Taguchi design-of-experiments. Applied Sciences, 14(13), 5407. https://doi.org/10.3390/app14135407
Halkaci, H. S., Türköz, M., & Yigit, O. (2012). Effects of heat treatment conditions on the mechanical properties of AA 2024 alloy. Applied Mechanics and Materials, 217–219, 1225–1230. https://doi.org/10.4028/www.scientific.net/AMM.217-219.1225
Ji-sen, Q. (2010). Influence of heat treatment on microstructure and mechanical properties of 6061 aluminum alloy. Journal of Lanzhou University of Technology.
Kim, C. K., Cho, Y. T., Jung, Y. G., et al. (2016). Analysis of microstructure and mechanical properties according to heat treatment conditions in GMAW for Al 6061-T6 alloy. Journal of Welding and Joining, 34(4), 34–40. https://doi.org/10.5781/JWJ.2016.34.4.34
Kim, H. J., Jung, J., Kim, S. H., et al. (2020). Effect of heat treatment on mechanical properties and energy absorption capacity of 7003 aluminum alloy. Korean Journal of Metals and Materials, 58(1), 7–15. https://doi.org/10.3365/KJMM.2020.58.1.7
Kim, M. S., Jung, B. D., Park, H. Y., et al. (2015). Effects of heat treatment and forging conditions on aluminum 6056 alloy for automotive piston block design. Korean Journal of Materials Research, 25(10), 552–559. https://doi.org/10.3740/MRSK.2015.25.10.552
Khan, M. R. (2008). Beneficial effect of heat treatment on mechanical properties and microstructure of aluminum alloys used in aerospace industry.
Lee, E., & Mishra, B. (2018). Effect of cooling rate on the mechanical properties of AA365 aluminum alloy heat-treated under T4, T5, and T6 conditions. International Journal of Metalcasting, 12(3), 1–18. https://doi.org/10.1007/S40962-017-0195-Y
Liu, H., Liu, J., Wang, Y., et al. (2024). Study about heat treatment on microstructure, electrical conductivity and mechanical properties of Al-1Si-0.6Mg-0.2Fe alloy. Materials Characterization, 207, 113700. https://doi.org/10.1016/j.matchar.2024.113700
Rodrigues, R. A., Costa, J. C. M., Kieling, A. C., et al. (2025). Effect of different T6 heat treatment conditions on the microstructure and mechanical properties of Al-7%Si-0.35%Mg (A356) alloy for use in motorcycles. Metals. https://doi.org/10.3390/met15070692
Soffritti, C., Morales, C., Fortini, A., et al. (2024). Influence of different aging times and temperatures on microstructural and mechanical properties of EN AW-6XXX aluminum alloys. Materials Science Forum. https://doi.org/10.4028/p-rntyy7
Tawfiq, T. A., & Jassim, A. M. (2025). Computational investigation into the influence of heat treatment processes on the mechanical behavior of 6061 aluminum alloy. Al-Salam Journal for Engineering and Technology. https://doi.org/10.55145/ajest.2025.04.02.008
Trudonoshyn, O., Puchnin, M., & Prach, O. (2016). Use of the ABI technique to measure the mechanical properties of aluminium alloys: Effect of heat-treatment conditions on the mechanical properties of alloys. Materiali in Tehnologije, 50(3), 1–9. https://doi.org/10.17222/MIT.2014.295
Wang, P. H. (2011). Influence of thermo-mechanical treatment on microstructure and property of 7075 aluminum alloy. Light Alloy Fabrication Technology.
Ye, B., Sheng, E. L., Yew, W. K., et al. (2024). Effect of heat treatment on mechanical characteristics and microstructure of aluminium alloy AA6061. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, 124(1), 209–219. https://doi.org/10.37934/arfmts.124.1.209219
Yashwanth, R., Kotturshettar, P., Hemanth, B. S., et al. (2024). Study of heat treatment effects on Al6061. Proceedings of IEEE CSITSS. https://doi.org/10.1109/CSITSS64042.2024.10816867
Zhang, S. S., Deng, P. H., & Hou, Y. Z. (2010). Effects of different two-stage solution heat treatment processes on microstructures and mechanical properties of 7A09 aluminum alloy.
Downloads
Published
Issue
Section
License
Copyright (c) 2025 Dimas Aditya Prabowo, Rina Kusuma Dewanti (Author)

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.




