Manajemen Risiko Fasilitas Filtered Tailings Menggunakan Metode FMEA: Studi Kasus Tambang Emas PT. ABC

Authors

  • Khairul Afandi Program Studi Magister Manajemen Teknologi, Sekolah Interdisiplin Manajemen dan Teknologi, Institut Teknologi Sepuluh Nopember, Surabaya, Indonesia Author
  • Tri Joko Wahyu Adi Program Studi Magister Manajemen Teknologi, Sekolah Interdisiplin Manajemen dan Teknologi, Institut Teknologi Sepuluh Nopember, Surabaya, Indonesia Author

DOI:

https://doi.org/10.70716/reswara.v4i3.600

Keywords:

mine tailings, filtered tailings, failure mode and effect analysis (FMEA), risk assessment, mining sustainibility

Abstract

Tailings represent a by-product of mineral processing that poses significant technical and environmental risks; therefore, PT.ABC plans to develop filtered tailings (dry stack) facility to address the limited capacity of the existing Tailings Storage Facility (TSF). This study aims to assess the risks associated with the proposed facility using a combined Failure Mode and Effect Analysis (FMEA) and Fault Tree Analysis (FTA) approach, involving the identification of potential failure modes, evaluation of severity, occurrence, and detection, and calculation of the Risk Priority Number (RPN) based on literature review, questionnaires, and expert Focus Group Discussions (FGD). The results identify 24 potential failure modes, with 6 categorized as high-priority risks, and reveal three principal clusters of failure causes: geotechnical, hydrological and drainage, and environmental and geochemical factors. The implementation of mitigation measures results in a significant average RPN reduction of 71%, bringing the risks to an acceptable level. These findings provide practical contributions to the development of engineering design, technical specifications, risk registers, and corporate risk management systems, thereby supporting safe, efficient, and sustainable mining practices.

References

Aven, T. (2016). Risk assessment and risk management: Review of recent advances on their foundation. European Journal of Operational Research, 253(1), 1–13. https://doi.org/10.1016/j.ejor.2015.12.023

Azapagic, A. (2004). Developing a framework for sustainable development indicators for the mining and minerals industry. Journal of Cleaner Production, 12(6), 639–662. https://doi.org/10.1016/S0959-6526(03)00075-1

Burden, R., & Wilson, G. (2023a). Evaluating the dry stacking performance of commingled waste rock and filtered tailings. In Proceedings of the 25th International Conference on Paste, Thickened and Filtered Tailings (Paste 2023) (pp. 686–692). Australian Centre for Geomechanics. https://doi.org/10.36487/acg_repo/2355_53

Burden, R., & Wilson, G. W. (2023b). Commingling of waste rock and tailings to improve "dry stack" performance: Design and evaluation of mixtures. Minerals, 13(2), Article 295. https://doi.org/10.3390/min13020295

Cacciuttolo, C., & Atencio, E. (2023). Dry stacking of filtered tailings for large-scale production rates over 100,000 metric tons per day: Envisioning the sustainable future of mine tailings storage facilities. Minerals, 13(11), Article 1445. https://doi.org/10.3390/min13111445

Cacciuttolo, C., Atencio, E., Komarizadehasl, S., & Lozano-Galant, J. A. (2026). Design of dry stacking of filtered tailings in extreme seismic and mountain conditions. Applied Sciences, 16(8), Article 3911. https://doi.org/10.3390/app16083911

dos Santos, R. N. C., Caldeira, L. M. M. S., & Serra, J. P. B. (2012). FMEA of a tailings dam. Georisk, 6(2), 89–104. https://doi.org/10.1080/17499518.2011.615751

Fernández-Iglesias, A., Correa de Araujo, A., Morton, O., Laine, J., Luiña Fernandez, R., & Martinez, G. (2015). Risk assessment methodology for paste and thickened tailings. In Proceedings of the 18th International Seminar on Paste and Thickened Tailings (pp. 167–180). Australian Centre for Geomechanics. https://doi.org/10.36487/acg_rep/1504_11_fernandez-iglesias

Franks, D. M., Stringer, M., Torres-Cruz, L. A., Baker, E., Valenta, R., Thygesen, K., Matthews, A., Howchin, J., & Barrie, S. (2021). Tailings facility disclosures reveal stability risks. Scientific Reports, 11(1), Article 5353. https://doi.org/10.1038/s41598-021-84897-0

Grohs, K., Liu, M., Satriawan, A., Kunadi, S., & Simanjuntak, B. (2024). Application of wet tailings pressure filtration for filtered tailings stack and co-disposal with mine waste at various sites including upstream and downstream of the tailings storage facility. In Proceedings of the 27th International Seminar on Paste and Thickened Tailings (pp. 77–94). Australian Centre for Geomechanics. https://doi.org/10.36487/acg_repo/2455_05

Hao, M., & Nie, Y. (2022). Hazard identification, risk assessment and management of industrial system: Process safety in mining industry. Safety Science, 154, Article 105863. https://doi.org/10.1016/j.ssci.2022.105863

Hussey, I., Alsalti, T., Bosco, F., Elson, M., & Arslan, R. (2025). An aberrant abundance of Cronbach’s alpha values at .70. Advances in Methods and Practices in Psychological Science, 8(1). https://doi.org/10.1177/25152459241287123

Kossoff, D., Dubbin, W. E., Alfredsson, M., Edwards, S. J., Macklin, M. G., & Hudson-Edwards, K. A. (2014). Mine tailings dams: Characteristics, failure, environmental impacts, and remediation. Applied Geochemistry, 51, 229–245. https://doi.org/10.1016/j.apgeochem.2014.09.010

Lottermoser, B. G. (2010). Mine wastes: Characterization, treatment and environmental impacts (3rd ed.). Springer. https://doi.org/10.1007/978-3-642-12419-8

Lupo, J., & Hall, J. (2010). Dry stack tailings: Design considerations. In Proceedings of the 14th International Conference on Tailings and Mine Waste (pp. 327–334).

Pavlovic, N., Petrovic, B., & Subaranovic, T. (2023). Evaluation methodology of open-pit mine overall slope failure risks. Materials Proceedings, 11, Article 15011. https://doi.org/10.3390/materproc2023015011

Sako, C. H., & Pabst, T. (2023). Comparative geochemical evaluation of codisposal approaches for reactive filtered tailings deposition. Cleaner Waste Systems, 5, Article 100094. https://doi.org/10.1016/j.clwas.2023.100094

Schafer, H. L., Beier, N. A., & Macciotta, R. (2021). A failure modes and effects analysis framework for assessing geotechnical risks of tailings dam closure. Minerals, 11(11), Article 1234. https://doi.org/10.3390/min11111234

Schafer, H. L., Beier, N. A., & Macciotta, R. (2022). Applying a generalized FMEA framework to an oil sands tailings dam closure plan in Alberta, Canada. Minerals, 12(3), Article 293. https://doi.org/10.3390/min12030293

Stamatis, D. H. (2019). Risk management using Failure Mode and Effect Analysis (FMEA). Quality Press.

Tubis, A., Werbińska-Wojciechowska, S., & Wroblewski, A. (2020). Risk assessment methods in the mining industry: A systematic review. Applied Sciences, 10(15), Article 5172. https://doi.org/10.3390/app10155172

Downloads

Published

2026-07-26

How to Cite

Afandi, K., & Adi, T. J. W. . (2026). Manajemen Risiko Fasilitas Filtered Tailings Menggunakan Metode FMEA: Studi Kasus Tambang Emas PT. ABC. RESWARA: Jurnal Riset Ilmu Teknik, 4(3), 595-612. https://doi.org/10.70716/reswara.v4i3.600